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Re: Module Legs



I agree.

Let's book a work-day to fix da' legs...


----- Original Message ----- 
From: "Scott A Smiley" <sc.smiley@juno.com>
To: <ttat-members@aoot.com>
Sent: Sunday, March 17, 2002 7:43 PM
Subject: Re: Module Legs


> Ira is right on on this topic.  the biggest thing that he pointed out is
> that the cheap furring strips at Home Depot is not 1x2 and cannot be used
> for the socket spacers since most of the old legs are from actual 1x2
> lumber.  Yes I agree that the legs should be 38" and all should be the
> same.  If we start having some 5/16" decks, this will have to be taken up
> by the bolts.  
> 
> The other function that will speed set up is to get the legs adjusted to
> the same "proper" length before they are inserted into the modules. 
> Then, only the floor variations will have to be taken care of after set
> up.
> 
> Scott
> 
> 
> On Sun, 17 Mar 2002 08:08:38 -0600 "Ira Schneider"
> <ira_schneider@Iname.com> writes:
> > I am tired of hearing complaints about the module legs and fighting 
> > the legs when trying to assemble
> > our layout at a run.
> > 
> > Here are the problems as I see them:
> > 
> > 1. The height of the legs is not uniform.  Many of the newer legs 
> > are cut to 38-1/2", as specified in the
> >      Module Specification dated 2/98.  Some of the newer legs are 
> > cut to 38", as specified in the
> >      Draft Module Specification being developed by Ed Weltens.  The 
> > older legs are various lengths.
> > 
> > 2. Many of the legs do not fit into the leg sockets.  This is 
> > particularly true of old legs and newer modules.
> >      It appears that there is an ambiguity in the size of the space 
> > for the leg in the Leg Socket portion
> >      of the Module Specification.  The Module Specification says to 
> > leave a 1x2 space for the leg.  However,
> >      apparently the older modules left a 1" x 2" space (which is 
> > significantly larger than 1x2 lumber).
> > 
> > I believe we need to do several things:
> > 
> > 1. Agree on the "correct" length for the legs.  According to Jim, 
> > the "critical dimension" is that the top of the
> >      rail is supposed to be 40" above the floor.  This is made up of 
> > the height of the rail (11/16" - according
> >      to the Lionel Trains web site), thickness of the deck 
> > (nominally 1/4"), the length of the leg (to be
> >      determined), the thickness of the bolt head and nut 
> > (approximately 3/8"), and the exposed thread
> >      on the adjusting bolt (variable).  Adding up the known 
> > quantities (11/16" + 1/4" + 3/8") and subtracting
> >      them from 40" leaves approximately 38-5/8" for the leg and 
> > exposed thread.  The 38-1/2" legs
> >      as specified in the 2/98 Module Specification only leaves 1/8" 
> > exposed thread on the adjusting bolt.
> >      This is not really enough.  If we cut the legs to 38" (as 
> > specified in Ed's Draft Module Specification)
> >      we get 5/8" exposed thread, which is sufficient.  I suggest we 
> > adopt 38" as the nominal length of the legs.
> > 
> > 2. Agree on the "correct" thickness for the legs.  Since we are 
> > using 1x2 lumber to build the leg sockets,
> >      I think the legs should be made from 1x2 lumber and sanded to 
> > EASILY fit in the existing modules.
> >      (Note:  Home Depot is selling "1x2 Appearance Grade" lumber 
> > which is sanded, has rounded corners,
> >      and is thinner than standard 1x2 lumber.  This material is 
> > GREAT for legs, but unacceptable for
> >      the leg sockets.
> > 
> > 3. Once we agree on how long and how thick the legs should be we 
> > should have a "Leg Adjusting Party"
> >      at someone's house (garage or workshop).  We need a host with 
> > the appropriate power tools
> >      (I think a Radial Arm Saw and a Power Sander are needed) to be 
> > able to easily adjust our existing
> >      legs.  We need to get ALL of the legs out of the trailer, cut 
> > them down to the proper length, and
> >      sand the first 3-1/4" of them so they easily fit within the 
> > tight leg socket of one of our new modules
> >      (like Ed's bridge module or my accessory module).  After the 
> > wood is cut and sanded, we need to
> >      adjust the bolts so the overall length of the leg (wood + 
> > exposed bolt) is uniform.  All legs which are
> >      adjusted (and thereby certified to work correctly) should be 
> > marked somehow (I suggest a band
> >      of green paint at the bolt end of the leg) so we can easily 
> > distinguish the "good" legs from the
> >      "questionable" legs at a run.  I suggest that anyone who has 
> > private legs at their homes should
> >      also bring them to the Leg Adjusting Party to have them 
> > adjusted and certified.
> > 
> > If we could easily get the legs out of the trailer we should have 
> > this Leg Adjusting Party before the
> > April 20th run at New Braunfels.  Since we would have to unload most 
> > of the stuff in the middle of
> > the trailer to get to the legs, it may be easier to postpone this 
> > activity until after April 20th.  In this
> > case, we would just keep the legs out when we repack the trailer, 
> > take them home with us, and
> > bring them to the party.  We could then bring the legs back at the 
> > next run.
> > 
> > What do you think about this?  Do we have any other suggestions for 
> > the length of the legs, how to
> > adjust their thickness, or how to "certify" them?  Do we want to 
> > undertake this activity at all?
> > If so, do we have any volunteers for the site of the Leg Adjusting 
> > Party, who would be willing to
> > participate, and when should we have it?
> > 
> > 
> > Ira
> > 
> > 
> > ------
> > TTAT members reflector.
> > 
> 
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